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    1500 Tons/Day Cement Processing Line:

    Our 1500t/d cement processing line is a new type of dry process cement clinker production line. The φ3.5×54m rotary kiln has been used as rotary kiln, whose end is fitted with five-stage cyclone preheater and decomposition furnace.

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    Description of 1500 Tons/Day Cement Processing Line:
    Our 1500t/d cement processing line is a new type of dry process cement clinker production line. The φ3.5×54m rotary kiln has been used as rotary kiln, whose end is fitted with five-stage cyclone preheater and decomposition furnace.
    Its process flow mainly consists of limestone crushing, raw meal grinding, raw meal homogenizing and storing, calcining, and cement grinding. Detailed information about it will be given in the following.
    1. Limestone crushing:
    Limestone is crushed by the single-stage hammer crusher, which is usually used to crush medium-hardness brittle ores, like limestone, marl, shale, gypsum, coal, etc. It is capable of crushing large raw ores to the required feeding size, and its discharging grate can easily dispose the moisture and earth in ores. Special protection system is employed in iron feeding, which can send the uncrushed metals to the feeding device. In this way, the operator can stop the machine timely to solve the problem when they hear strange metal sound.
    In this 1500t/d cement processing line, we use the TKPC16.18 single-stage hammer crusher. And its feeding size is 800mm, its production capacity 250t/h, and its annual utilization rate 25.51%.
    2. Raw meal grinding:
    For raw meal grinding, we have HRM2800m vertical grinding mill system.
    3. Raw meal homogenizing and storing:
    Our φ15×50mMF homogenizing silo has integrated raw meal homogenizing and storing into one body, and its raw meal storage capacity is about 6500t and the storage period about 2.86 days.
    4. Calcining:
    Its calcining system is mainly comprised of single-row five-stage CDC predecomposition system, φ3.5×54m rotary kiln and new-type air girder cooling machine. Its productivity of cement clinker is about 1500t/d, and its heat consumption is about 840Kcal/kg (3511.0KJ/kg). The resolution ratio of calcium carbonate of the feeding materials is more than 90%. Additionally, the extra heat the waste gas is applied in drying raw materials and raw coal.
    The clinker cooling has employed the advanced grate cooler with a grate bed that has an effective area of 61.8m2, and a clinker temperature that is 65℃ higher than the ambient temperature.
    5. Cement grinding:
    This 1500t/d cement processing line has two φ3.5×13m tube mills and they are equipped with N-1500 type O-SEPA high-efficiency air powder separator to make up a circulatory grinding system. Their productivity is about 50t/h.
    List of Main Equipment:

    No
    Item name
    Name, specification and performance
    Productivity (t/h)
    Quantity (Set)
    Annual utilization rate (%)
    Remarks
    1
    Limestone crushing
    Heavy type apron feeder
    Specification: B1250×11500mm
    Feeding size: 800mm
    Power: 30kW
    200~350
    1
    25.51

    Single-stage hammer crusher
    Model: TKPC16.18
    Feeding size: 800mm
    Discharging size: ≤25mm
    Power: 355kW
    250
    1
    25.51
    2
    Limestone pre-homogenizing
    Stacker-Reclaimer
    Distance between rails: 24m
    Total installed capacity: 142kW
    Stacker:
    Stacking method: continuous
    Stacking layers: >400
    Reclaiming method: full-section reclaiming
    Stacking capacity:
    600t/h
    Reclaiming capacity: 250t/h
    1


    3
    Raw meal grinding
    Vertical mill:
    Specification: HRM2800mm
    Feeding size: ≤40mm
    Fineness of finished product: 0.080mm
    Feeding moisture: ≤6%
    discharge moisture: ≤0.5%
    Motor power: 1250kW
    130
    1
    60.90

    4
    Waste gas Treatment of kiln
    and mill
    Conditioning tower
    Specification: Φ7.5×26m
    Air processing capacity: 400000m3/h
    Feeding air temperature: 340℃
    discharged air temperature:
    150-220℃

    1
    82.19

    High temperature fan
    Flow: 400000m3/h
    Total pressure: 7500Pa
    Operation temperature: 340℃ (instant temperature 450℃)
    Rotary speed: 1450r/min
    Motor power: 1250kW

    1
    82.19

    2350DIBB24 High temperature fan
    Air processing volume:300000m3/h 7500 Pa
    c.BS930 electronic environmental protection equipment
    Air processing capacity:400000m3/h
    Inlet dust concentration: ≤80g/Nm2
    Outlet dust concentraion: ≤50mg

    1
    82.19

    Exhaust gas fan of kiln end
    Flow: 420000m3/h
    Total pressure: 1500Pa
    Operation temperature: 150℃
    Motor power: 355kW

    1
    82.19

    5
    kiln inlet
    Five-stage cyclone pre-heater and decomposition furnace system
    C1: 2-Φ4300mm
    C2: 1-Φ5600mm
    C3: 1-Φ5600mm
    C4: 1-Φ5900mm
    C5: 1-Φ5900mm
    decomposition furnace:
    Φ6300mm
    62.50
    1
    82.19

    6
    kiln
    Rotary kiln
    Specification: Φ3.5×54m
    Inclination: 4%
    Rotary speed: 0.4~3.96r/min
    Motor power: 220kW (DC speed adjusting)
    62.50
    1
    82.19

    7
    kiln outlet clinker cooling
    Air girder grate cooler
    Model: LBTF1700
    62.50
    1
    82.19

    8
    Cement grinding
    Tube mill
    Specification: Φ3.5×13m
    Fineness of final product: 320m2/kg
    Main motor power: 2000kW
    50
    2
    58.59

    Powder separator
    Model: O-Sepa1500
    Air volume: 1500m3/min

    2
    58.59
    9
    Cement packing
    Eight-mouth rotary packer
    Mesuring accuracy: ±0.25kg per bag
    90
    2
    34.18

    Established in 1994, Jiangsu Pengfei Group Co., Ltd is a professional manufacturer and supplier of 1500t/d cement processing line in China. Besides 1500t/d cement processing line, we also provide customers worldwide with 2500t/d cement processing line, 100,000tons/year small cement production equipment, cement grinding plant, industrial kiln and furnace, grinding equipment, crushing equipment, environmental protection equipment, cooling equipment, drying equipment, compound fertilizer equipment, packing machine, chemical equipment and electrical control system. With the certification of ISO9000 and CE, our products have been well received by customers from as many as .
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